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Additive Manufacturing of Large Composite Component Molds for Automotive Manufacturing

Sector: Metal • Location: Knoxville, Tennessee, United States

Source: Metal Additive Manufacturing Magazine

Project
Completed

Researchers at Oak Ridge National Laboratory (ORNL) demonstrated the use of Additive Manufacturing, specifically Wire Arc Additive Manufacturing (WAAM), to produce metal molds for large composite components in mass-produced vehicles. The project involved manufacturing a large battery enclosure mold with intricate internal features using stainless steel ER410 wire at Lincoln Electric Additive Solut

Status
Closed
Sector
Metal, Steel, Education, Automotive, Energy Storage, Commercial, Residential, Manufacturing (Industrial), Government
Location
Knoxville, Tennessee, United States of America
Updated
22 Jul 2026
Source
Metal Additive Manufacturing Magazine

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The project “Additive Manufacturing of Large Composite Component Molds for Automotive Manufacturing” is an infrastructure initiative in the Metal sector, located in Knoxville, Tennessee, United States. Taiyo aggregates data on it from Metal Additive Manufacturing Magazine.

Participants

Sponsoring Agency

Status

Original status

Completed

Taiyo status

Closed

Taiyo last update

2026-07-22

Contact

Not available for this record.

Description

Description

Researchers at Oak Ridge National Laboratory (ORNL) demonstrated the use of Additive Manufacturing, specifically Wire Arc Additive Manufacturing (WAAM), to produce metal molds for large composite components in mass-produced vehicles. The project involved manufacturing a large battery enclosure mold with intricate internal features using stainless steel ER410 wire at Lincoln Electric Additive Solutions. The lightweight mold met structural performance requirements and was installed on a hydraulic press at the University of Tennessee, Knoxville.

Original sector

Manufacturing

Location

Country

United States of America (USA)

State

Tennessee

City

Knoxville

Source

Source

Metal Additive Manufacturing Magazine

URL

More Details

Record type

Project

Sector

Metal, Steel, Education, Automotive, Energy Storage, Commercial, Residential, Manufacturing (Industrial), Government

Article published date

2025-06-04

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