Ultra High Temperature Thermo-Jet Development for Green industrial applications

ongoing

The European Union aims to achieve climate neutrality by 2050, which requires significant changes in energy-intensive sectors such as steel production. The steel industry, responsible for approximately 8% of global carbon emissions, faces the dual challenge of adapting to climate targets while maintaining competitiveness. Green solutions exist for the main production process. In auxiliary processes, there is still large potential for decarbonisation. The research project InduGasHeat proposes the implementation of Ultra-High-Temperature Thermo-Jet (UHT-TJ) induction-based gas heating systems and aims to test this technology by replacing fossil fuel burners in two key applications: heating furnaces for forging processes (Use Case 1) and ladle preheating stations (Use Case 2). The project aims to develop and demonstrate a plug-and-play solution that can reach higher gas temperatures than existing electrical gas heating units, and better efficiency than hydrogen burners. By increasing furnace heating efficiency by 10 to 15%, the project targets a 35% reduction in CO2 emissions in Use Case 1. Additionally, the use of electric heating will result in a 100% reduction in direct CO2 emissions for ladle preheating (Use Case 2). The project seeks to achieve market readiness by reaching Technology Readiness Level (TRL) 8 for both applications. The UHT-TJ will provide a flexible and cost-effective solution for upgrades in existing infrastructure and new steel producing plants. Furthermore, the potential for cross-sectoral application in industries such as non-ferrous metals, glass, and ceramics will be explored. This project aligns with EU policies and strategic objectives, contributing to the Green Deal, REPowerEU, and the Clean Steel Partnership. By addressing these challenges and achieving its goals, the project aims to significantly reduce carbon emissions, enhance energy efficiency, and promote sustainable industrial practices across Europe and globally.